Must-read for industrial clients: Stable, high-yield, high-quality industrial cell line construction methods
As the biopharmaceutical industry grows, stable mammalian cell lines, especially CHO cells with human-like
post-translational modifications, are essential for producing monoclonal antibodies, bispecific antibodies,
recombinant proteins, and complex molecular drugs. However, as drug types become more complex and market scales
expand, traditional cell line development methods are increasingly showing limitations: unstable expression
levels, difficulty in fully controlling product quality, and overly long development cycles. For the industry,
these issues directly translate into higher production risks, longer project timelines, and increased commercial
costs.
Against this background, gene editing is becoming a key driving force for cell line construction, as a root-level
approach to optimizing host cells. By precisely regulating genome structure, metabolic pathways, and
post-translational modifications, researchers can not only significantly enhance protein expression levels but
also greatly improve long-term stability and product consistency. This shift is not only a paradigm change in
technology but also an inevitable trend to meet industrial demands and drive industry upgrading.
Gene editing-driven cell line optimization:
Core competitiveness
In industrial cell line development, a well-established cell banking system (RCB→MCB→WCB) is the foundation for
ensuring long-term stability and controllability. Even clones derived from the same monoclonal cell may undergo
genetic mutations or phenotypic drift during extended culture, thus requiring stability verification over more
than 80 generations. Traditional random integration methods rely on the random insertion of exogenous genes into
the host genome, followed by extensive screening to obtain high-expressing clones. However, this approach is
time-consuming, labor-intensive, and subject to position effects, leading to significant variability in
expression levels.
In contrast, gene editing technology has ushered in the "designable" era of cell line optimization. Through
precise integration and multigene regulation, it fundamentally improves the long-term stability and
controllability of cell lines, significantly enhancing production efficiency and product consistency. In recent
years, gene editing has become a core measure of competitiveness in determining whether a cell line development
platform can stand out in the fierce industrial competition.
Targeted integration and site-specific expression
Using CRISPR/Cas9 together with recombinase systems such as Flp/FRT, Cre/loxP, and Bxb1/attP, researchers can
insert target genes into transcriptionally active regions of the host genome, thereby achieving predictable and
consistent expression levels. This method avoids the uncertainty of random integration, reduces the need for
large-scale screening, and improves product uniformity.
Figure 1. Vector structure and insertion site determination workflow
for analyzing gene integration patterns
This advantage is particularly significant for complex molecular drugs. For example, in the production of
bispecific antibodies or multisubunit fusion proteins, an imbalance in exogenous gene fragments can lead to
assembly failure or misfolding. Through targeted integration, the copy number and expression ratios of different
fragments can be precisely controlled, significantly improving the probability of correct assembly. For the
industry, this means being able to identify promising candidate clones with industrial potential early in
development, greatly reducing the risk of late-stage failure.
Precise regulation of glycosylation
Although the natural glycosylation patterns of CHO cells are close to those of humans, differences still exist.
Glycosylation directly determines the efficacy, safety, and half-life of antibody and protein drugs, and in the
eyes of industry and regulatory agencies, its importance is on par with yield itself. Gene editing offers
unprecedented opportunities to optimize glycosylation patterns.
For example, fucosylation regulation is an effective way to enhance antibody-dependent cellular cytotoxicity
(ADCC). Antibodies produced by FUT8 knockout, which results in completely afucosylated molecules, show a 10–50
fold increase in ADCC activity, thereby strengthening antitumor efficacy.
Figure 2. FUT8 allele modification by replacing a 234 bp fragment
(exon 2) containing the translation initiation site with a drug-resistance cassette flanked by loxP sites
Another strategy is the overexpression of N-acetylglucosaminyltransferase III (GnT-III), which catalyzes the
formation of bisecting GlcNAc structures, sterically hindering the addition of fucose. Additionally, regulating
GDP-fucose transporter (SLC35C1) or using fucose analogs (such as 2-fluoro-fucose) can effectively reduce
fucosylation levels.
Figure 3. Mechanisms of fucosylation inhibitors and their effects on
enzyme activity and cellular GDP-fucose levels
Another modification is overexpressing human α(2,6)-sialyltransferase while knocking out sialidase genes (Neu1,
Neu2, Neu3), increasing tetra-sialylation of rhEPO from 15% to over 40%, thereby extending its half-life in
circulation.
Figure 4. Growth and rhEPO production characteristics of Neu1, Neu2,
and Neu3 knockout cell lines in batch and fed-batch cultures
In actual production, adding the sialic acid precursor N-acetylmannosamine (ManNAc) or using sialidase inhibitors
(such as 2,3-dehydro-2-deoxy-N-acetylneuraminic acid) can further increase sialylation levels. Studies show that
such combination strategies can increase rhEPO tetra-sialylation from 15% to more than 40%. These modifications
not only improve clinical efficacy but also enhance market competitiveness, since extended dosing intervals mean
better patient compliance and broader therapeutic potential.
Figure 5. Involvement of GlcN, Gal, and ManNAc in nucleotide sugar
biosynthesis affecting glycosylation; GlcN increases ManNAc and CMP-sialic acid levels, while glucose and
glutamine regulate UDP-Gal
Delayed apoptosis and enhanced stability
Under high-density culture conditions, cell survival time is a key determinant of total yield. By knocking out
pro-apoptotic genes such as Bax and Bak, researchers significantly delayed apoptosis, extending production
cycles and increasing protein accumulation. When combined with process optimizations such as perfusion or
fed-batch strategies, these anti-apoptotic modifications allow for long-term cell viability and substantially
improve productivity. This translates into higher output within the same culture period, reducing costs and
improving commercial feasibility.
Figure 6. Schematic of sgRNA target sites in BAK and BAX genes and
Western blot results of KO clones on day 3
Figure 7. Proportion of sialylated glycans in batch (A) and
fed-batch (B) cultures of CHO-EPO cells and 5X KO clones
Engineering challenges in complex protein
expression systems
With bispecific antibodies, fusion proteins, and multi-domain proteins becoming the focus of R&D and
production, expression regulation faces greater challenges. These molecules often consist of multiple subunits,
and an imbalance in expression ratios or insufficient folding efficiency can easily lead to chain mispairing,
aggregation, and reduced yield, severely affecting process feasibility and product quality.
The key to solving this lies in the precise regulation of multigene expression within the cell line. By
constructing stable multigene expression frameworks in the genome, researchers can achieve equimolar expression
of light chains (LC), heavy chains (HC), and functional domains within a single cell, improving correct assembly
rates. Studies show that gene order alone can significantly affect expression balance. For example, in
bispecific antibody cell line development, adopting a "HC-prioritized expression" strategy can improve yield by
about 30% compared to "LC-prioritized" and increase correct pairing rates from 60% to over 85%.
Figure 8. Performance comparison of host clones in stable expression
pools for IgG4 mAb and Etanercept production
In addition, co-expression of molecular chaperones is another effective approach to improve solubility and
folding rates of complex proteins. Overexpressing enhanced chaperones such as protein disulfide isomerase (PDI)
and immunoglobulin binding protein (BiP) in host cells significantly improves folding efficiency, often raising
correct conformation rates by 40–60%. Moreover, introducing ER folding and redox regulators such as HSP70 and
ERO1 can effectively relieve folding stress caused by high-level expression.
Figure 9. Changes in proteasome-related and antibody
assembly/secretion-suppressing gene/protein expression under high-density culture
Industrial value of modern construction strategies
In the highly competitive biopharmaceutical industry, cell line optimization has become central to industrial
production. It directly determines whether projects can proceed efficiently, development cycles can be
shortened, and risks can be effectively managed. Cell line construction and gene expression regulation are not
merely laboratory-level scientific issues but decisive factors in industrial success. The introduction of gene
editing into industrial cell line optimization has not replaced other modern strategies but instead complements
targeted integration, transposon systems, and high-throughput screening technologies. Whether through targeted
integration for predictable expression, glycosylation regulation for enhanced clinical efficacy, or apoptosis
suppression for extended production cycles, gene editing is fundamentally reshaping the industrial value of cell
lines.
In biopharmaceutical R&D and production, rapidly and efficiently obtaining stable, high-yielding cell lines
is critical to project success. At the same time, reducing development costs, improving process efficiency, and
ensuring product quality are challenges every R&D team must face. Creative Biogene is dedicated to providing
complete, reliable cell line construction services, offering a solid foundation for both research and industrial
production.
Service types
Technical highlights and advantages
Wide variety of host cells: H1299, 2F-2B, 4T1, 786-O, 9607, THP-1, MCF7/ADR, A549, V79, CHO, HepG2, and more.
Flexible vector design: Support for 2A, IRES, multiple promoters, fusion expression; multiple promoter, reporter,
and tag options available.
End-to-end technical support: From stable cell line construction to recombinant protein production, one-stop
service covering the entire process.
Efficiency and cost-effectiveness: Advanced equipment and mature technology platforms for short-cycle,
cost-effective development.
Toward future industrial applications
Creative Biogene focuses not only on monoclonal screening and validation but also on maximizing productivity and
stability through strategies such as gene editing, automated screening, and small-scale pre-culture, providing
strong support for industrial production. Our services help clients shorten R&D cycles while ensuring
long-term stability, high productivity, and quality control of cell lines, safeguarding the success of
next-generation biopharmaceutical projects.
References
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Ha TK, et al. Knockout of sialidase and pro-apoptotic genes in Chinese hamster ovary cells
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* For research use only. Not intended for any clinical use.