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GMP Grade Plasmid DNA Production Service

IntroductionServiceQuality AssuranceFAQ

Introduction

Plasmid DNA is a stable, circular double-stranded DNA molecule used to carry foreign genes and has become indispensable in gene therapy (CGT), vaccine development, and gene editing. It serves as a foundational component across multiple therapeutic modalities, offering advantages in safety, manufacturability, and regulatory clarity. Depending on the application, plasmid DNA may function as the final drug substance or as a crucial starting material for nucleic acid-based medicines, viral vector systems, or RNA-based therapeutics. Key applications include:

  • Naked Plasmid Drugs: Direct plasmid delivery enables in vivo expression of therapeutic proteins, offering an alternative to traditional biologics. Some angiogenesis-targeting plasmid therapies (e.g., VEGF, HGF) have gained regulatory approval.
  • DNA Vaccines: Plasmids encoding antigens trigger immune responses. DNA vaccines are progressing in the cancer and infectious disease fields, with COVID-19 DNA vaccines already in clinical use.
  • Viral Vector Production: High-quality plasmids are essential for building lentiviral and AAV systems used in gene therapies like CAR-T, ZYNTEGLO.
  • mRNA/circRNA Templates: Linearized plasmids act as IVT templates for RNA therapeutics and vaccines, playing a key role in mRNA vaccine production (e.g., BNT162b2, mRNA-1273).

With the global rise in CGT-related clinical trials and regulatory filings, GMP-compliant, analytically qualified plasmid DNA has become a rate-limiting factor in the development of therapeutic products. Developers require not only fast turnaround but also full alignment with CMC, stability, and regulatory expectations.

GMP-Qualified Plasmid DNA Manufacturing at Creative Biogene

Creative Biogene delivers high-quality plasmid DNA manufacturing services from research to GMP-grade levels, backed by purpose-built facilities and proven compliance systems. Our GMP-qualified production infrastructure supports global regulatory standards and offers modular services adaptable to specific development phases and regulatory demands.

Full Lifecycle Plasmid Service

PRECLINICAL

IND

CLINICAL TRIALS

BLA

COMMERCIAL

  • Custom Plasmid Design & De Novo Synthesis
  • Research-Grade Plasmid Production
  • Strain Selection and PCB/MCB/WCB Establishment
  • Fermentation Process Development & Scale-Up
  • Analytical Method Development
  • Early-Stage Stability Study
  • GMP or GMP-like Plasmid
  • In-Process Controls & Material Traceability
  • Full QC Testing
  • Aseptic Fill & Finish
  • ICH-Compliant Stability Studies
  • Batch Records & CMC Support
  • Process Characterization & Scale Validation
  • Performance Qualification
  • Analytical Method Validation
  • Regulatory Submission Support
  • Tech Transfer for Global Compliance
  • Reliable Commercial-Grade Plasmid Supply

Research-grade

GMP-like

GMP-grade

Platform Strengths

Industrial-Grade Plasmids, GMP-Aligned and Scalable.

01

Broad Strain and Vector Compatibility

Supports a wide range of E. coli strains and plasmid backbones (high-copy/low-copy, various antibiotic resistances), enabling flexible adaptation for diverse research and production needs.

02

High-Density Fermentation System

Achieves yields of >1.5 g/L with scalable fermentation volumes from 1L to over 100L, supporting seamless transition from research to pilot-scale production.

03

Chromatography-Based Purification Platform

Utilizes multi-step column chromatography (e.g., anion exchange, affinity, hydrophobic interaction) to ensure high purity and recovery, meeting pharmacopoeia and regulatory standards.

04

Automated Grade A Isolator Fill-Finish System

Employs fully enclosed Grade A isolator technology for aseptic, automated filling, eliminating cross-contamination risks and ensuring drug-grade plasmid packaging safety.

05

Modular Workflow Customization

Each stage of production is customizable to meet specific requirements for mRNA precursors, AAV vectors, CRISPR plasmids, or naked DNA therapeutics, ensuring optimal performance and quality.

Compliance and Quality Assurance

Creative Biogene operates under GMP principles and adheres to international regulatory frameworks. Our quality management system ensures traceability, consistency, and documentation integrity from seed bank development through plasmid release.

Table 1. QC Testing Items for Plasmid DNA Release

Test Item Specification Notes
Supercoiled DNA content≥90% (HPLC)High expression compatibility
Endotoxin level≤0.005 EU/μgSuitable for injectable-grade and cell therapies
Host genomic DNA≤5% (qPCR)Minimizes immunogenicity and mutagenic risk
Host RNA residualNon-detectable (≤500 ng)Enhances purity and expression efficiency
Host protein residual≤1%Improves stability and safety
Insert sequence fidelity100% matchVerified by Sanger sequencing
Restriction enzyme mapMatches the theoretical mapValidates plasmid integrity
A260/280 ratio1.8–2.0Indicates protein contamination
A260/230 ratio>2.0Reflects the removal of organic impurities
AppearanceClear, transparent, no visible particlesVisual QC
pH valueTE buffer 8.0 ± 0.5, PBS 7.2 ± 0.5, WFI 6.0 ± 1.0Buffer compatibility check
Bioburden testSterile after 48 hours of incubationRequired for GMP release
Mycoplasma testingNegativeRegulatory compliance
Antibiotic residueELISA<1.125 ng/mlKanamycin or other selection markers
Animal-derived componentAnimal-free statement availableEliminates viral contamination risk

Regulatory Documentation and Filing Support

We offer professional regulatory writing and consulting support for local and global submissions, accelerating your time to IND or BLA:

  • MCB/WCB establishment documentation and release summaries
  • Full-scale process and analytical development reports
  • Method qualification and validation documentation
  • DMF modules and eCTD-compliant formatting

Our team has supported successful registrations across FDA, EMA, NMPA, PMDA, and MFDS, with deep experience in pre-IND, Phase I/II, and commercial filings.

A Dependable Platform for Quality Plasmid Production

At Creative Biogene, we understand that plasmid DNA is not just a raw material but a critical determinant of product efficacy and regulatory success. From plasmid design through GMP batch release, we deliver comprehensive services marked by speed, compliance, and quality. Whether your goals include high-throughput research-grade production, IND-enabling GMP batches, or commercial-scale plasmid supply, Creative Biogene offers a scalable, professional platform to advance your innovations.

Related Service

Non-GMP Plasmid Production

GMP-Like Plasmid Production

GMP-Grade Plasmid Production

Linearized Plasmid GMP Production

GMP Plasmid Production Process

FAQ

1. What upstream and downstream strategies do you use to minimize endotoxin and host cell impurity levels?

Our platform combines engineered low-endotoxin bacterial strains, optimized lysis protocols, and multiple chromatographic steps (anion exchange, HIC, size exclusion) to reduce host contaminants. Endotoxin is typically controlled to ≤0.005 EU/μg, with residual DNA, RNA, and proteins consistently below regulatory thresholds.

2. What scale can you support for GMP-grade plasmid manufacturing?

We offer flexible scales ranging from 1L to 100L and beyond. Our process is scalable and validated for upstream fermentation and downstream purification. Commercialization-phase clients benefit from tech transfer packages and long-term supply planning.

3. Do you offer support for process and analytical method transfer to other CDMOs or in-house facilities?

Yes. We provide complete technology transfer packages including SOPs, process descriptions, equipment lists, method protocols, and on-site tech transfer training if required. We facilitate seamless collaboration with downstream manufacturing or viral vector production partners.

* For research use only. Not intended for any clinical use.
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